Job Description

Job description

TOYO Solar wants to make the world better! Discover limitless opportunities in the dynamic world of solar energy with our forward-thinking company.

About Us: TOYO Solar is committed to becoming a leading provider of solar cells and solar modules focused on the US market. We're on a mission to revolutionize the way the world harnesses clean, sustainable power. We are building a new 2.5GW capacity solar module manufacturing plant in Humble, TX. As we embark on this exciting new phase of growth in the US, we are looking for passionate professionals to join our team.

Together, we can build a sustainable future powered by clean energy. Join us on this exciting journey as we positively impact the world through solar technology!

Overview:

A Process Engineer is responsible for developing, optimizing, and maintaining manufacturing processes to ensure high-quality solar module production. This role involves improving efficiency, reducing costs, and enhancing product reliability while ensuring compliance with industry standards and environmental regulations.

Key Responsibilities:

• Process Design & Optimization:
• Develop, implement, and optimize manufacturing processes for solar module production.
• Identify and eliminate bottlenecks to improve efficiency, yield, and throughput.
• Utilize Lean Manufacturing, Six Sigma, and automation technologies to enhance production.
• Production Support & Troubleshooting:
• Monitor production lines and provide real-time troubleshooting support.
• Develop and update standard operating procedures (SOPs) and work instructions.
• Train operators and technicians on best practices and process improvements.
• Quality Control & Assurance:
• Ensure production processes meet industry standards and company quality requirements.
• Analyze defects and implement corrective and preventive actions (CAPA).
• Work with quality teams to conduct root cause analysis and implement process control measures.
• Equipment & Technology Management:
• Assist in the selection, installation, and validation of new manufacturing equipment.
• Optimize machine parameters for enhanced efficiency and quality.
• Collaborate with equipment vendors to ensure peak performance and minimal downtime.
• Material & Supply Chain Coordination:
• Work with procurement teams to evaluate and qualify raw materials such as solar cells, glass, encapsulants, and back sheets.
• Ensure material compatibility with existing processes and optimize material usage.
• Reduce material waste and improve overall cost-effectiveness.
• Data Analysis & Process Control:
• Use statistical process control (SPC) and data analytics tools to monitor process trends.
• Track key performance indicators (KPIs) like yield, efficiency, and cycle time.
• Implement continuous improvement initiatives based on data-driven insights.
• Safety & Compliance:
• Ensure all processes comply with environmental, health, and safety (EHS) regulations.
• Conduct risk assessments and implement hazard control measures.
• Promote a culture of safety and sustainability within the plant.

Qualifications:

• Bachelor’s degree in mechanical, electrical, chemical, industrial, or materials engineering preferred.
• 3+ years of experience in process engineering, preferably in solar module manufacturing or a similar industry.
• Knowledge of PV module production steps (cell interconnection, lamination, testing, etc.).
• Experience with lean manufacturing, Six Sigma, and process automation.
• Strong analytical and problem-solving skills.
• Proficiency in process simulation, or manufacturing software

Preferred Certifications & Skills:

• Experience with automation, robotics, and Industry 4.0 technologies.
• Familiarity with PV module reliability testing (EL, IV curve, climate chamber testing).

Other duties as assigned.

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